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eyhonda - 63 cb77 cafe project

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
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eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

rear stand spools

Post by eyhonda » Mon Apr 19, 2010 1:14 pm

I got some aluminum rear stand spools from Harbor Freight for only $5! I had to shave them down a bit to get the bolt to go all the way thru.
Attachments
rear hub.JPG
63 cb77 cafe
www.eyhonda.com

eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

Post by eyhonda » Mon Apr 19, 2010 1:17 pm

right and left side shots. shows the trimmed seat pan (thanks to Lee) ready to mount the smaller battery and some wiring. Also, the tires are the Michelin Gazelles that was recently posted. Thanks!
Attachments
assembly7.JPG
assembly7 left.JPG
63 cb77 cafe
www.eyhonda.com

eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

license plate restoration

Post by eyhonda » Mon Apr 19, 2010 1:20 pm

I finally found a 64 MI plate but it was badly rusted. So I decided to repaint it. My hand painting skills are less than great!
Attachments
license plate - prime.JPG
license plate - base blue.JPG
license plate - yellow & clear 1.JPG
After the clear, it sorta kinda cleaned up the ragged edges and helped to flow it all together.
After the clear, it sorta kinda cleaned up the ragged edges and helped to flow it all together.
63 cb77 cafe
www.eyhonda.com

eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

painting the case

Post by eyhonda » Mon Apr 19, 2010 1:22 pm

I've put 3 coats of engine primer. Now I have to wait 7 days to cure! Oh the pain of waiting! Nothing else to do. Everything is pretty much done for now. Oh, I'm waiting for the battery strap so I can fab some brackets on top of the seat pan. A humpy seat from AirTech was ordered (CR350) which takes 3 weeks. More waiting!
Attachments
trans case - prime 1.JPG
trans case - prime 2.JPG
trans case - prime 3.JPG
63 cb77 cafe
www.eyhonda.com

eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

hole in case!!??

Post by eyhonda » Mon Apr 19, 2010 1:24 pm

I've noticed some small holes in the bottom of the engine case. Can anyone help me identify what goes on underneath? Will oil spray out of that area? I'm planning to repair it with JB Weld. Unless someone has a better suggestion.
Attachments
trans case - prime 4.JPG
63 cb77 cafe
www.eyhonda.com

eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

Closeup of the clip-ons and headlight

Post by eyhonda » Mon Apr 19, 2010 1:25 pm

I've lowered both the clip-ons and the headlight to give it a bit of nose-down attitude.
Attachments
clip-ons & headlight.JPG
63 cb77 cafe
www.eyhonda.com

eyhonda
honda305.com Member
Posts: 206
Joined: Mon Mar 23, 2009 11:38 am
Location: The Motor City
Contact:

cb160 front fender mounting

Post by eyhonda » Mon Apr 19, 2010 1:28 pm

Here is a closeup of the cb160 fender mounting area. I was able to just drill a second hole in the side and enlarge the existing hole. It was messy but hopefully it will hold with tight bolts. I tapped the fork legs to accept a 6mm bolt in the upper hole.
Attachments
cb160 mounting detail.JPG
63 cb77 cafe
www.eyhonda.com

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