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several q's about CL 250 sleeves

Dick Eastman
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several q's about CL 250 sleeves

Post by Dick Eastman » Fri Feb 05, 2016 8:33 pm

Has anyone got exact dimensions on the cylinder sleeve OD and the over all length for the CL 250? I also need a source for 250 base and cylinder head gaskets .
I got my lathe last week, a 12x36. I am going to make a dedicated fixture for 305 sleeves, using a Camlock D1-4 back plate. This will allow me to mount the fixture directly to the spindle nose, slide the sleeve into the fixture, and bore. I picked up a 5.5"dia. x 4.5" long piece of hot roll this week to make the fixture - 32lbs right now, but a lot of cutting to finish it. The mass of the fixture, and direct spindle mounting should give me good results- won't have to mess around indicating everything in.
Thanks,
Dick
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G-Man
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Post by G-Man » Sun Feb 07, 2016 3:25 am

Dick

I've got some NOS sleeves. Will get some measurements for you.

That lathe looks pretty nice. What make / size is it?

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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G-Man
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Post by G-Man » Sun Feb 07, 2016 5:10 am

Dick

Measurements from a NOS sleeve

Top flange 68.85 diameter x 3.6 thick
Main sleeve diameter 62.04 x 77.8 high
Lower sleeve diameter 60.75 x 22 high

All dimensions in mm

Hope that helps

G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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Hamamatsu Nippon
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Post by Hamamatsu Nippon » Sun Feb 07, 2016 11:14 am

I'm curious, what is the wall thickness on a new sleeve?
1967 CA78
1965 CM90

The value of life can be measured by how many times your soul has been deeply stirred.
Soichiro Honda

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G-Man
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Post by G-Man » Sun Feb 07, 2016 11:18 am

Using only the power of arithmetic........ :-)

(62-54)/2 = 4mm


G
'60 C77 '60 C72 '62 C72 Dream '63 CL72
'61 CB72 '64 CB77 '65 CB160
'66 Matchless 350 '67 CL77
'67 S90 '77 CB400F

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Hamamatsu Nippon
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Joined: Sat Nov 12, 2011 6:37 pm
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Post by Hamamatsu Nippon » Sun Feb 07, 2016 11:38 am

Another question, when installing a big bore kit on any old Honda, what is the safe minimum sleeve wall thickness after the bore job.
1967 CA78
1965 CM90

The value of life can be measured by how many times your soul has been deeply stirred.
Soichiro Honda

Dick Eastman
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Posts: 272
Joined: Tue Aug 02, 2011 8:27 pm
Location: Troy Ohio

Post by Dick Eastman » Sun Feb 07, 2016 1:41 pm

G-Man wrote:Dick

Measurements from a NOS sleeve

Top flange 68.85 diameter x 3.6 thick
Main sleeve diameter 62.04 x 77.8 high
Lower sleeve diameter 60.75 x 22 high

All dimensions in mm

Hope that helps

G
Thanks, Graham
The lathe is an Eisen Machinery 1236G, and is a gap bed, 12" x 36", 240V, single phase. Wt, with cabinets, about 800 lbs. I had space considerations, and really don't need anything larger, or 3 phase. The spindle, ways, and tailstock barrel are all heat treated. Spindle is a D1-4 Camlock, with the ID being a #5 MT; tailstock #3 MT. I bought a 5C collet closer with it, as I have a set of 5c collets from a 1/16 to 1", in 1/64 increments. Has a 6" 3-jaw scroll chuck, and an 8" 4-jaw independent. The quality is very nice.
Took me 3 days to clean and detail, as it had a brown cosmoline on all exposed surfaces - you can see it in the photo [except for the bed ways, which were cleaned to be able to move the carriage to balance for lifting], took all the chucks apart, too, to clean and de-burr, and lube.

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