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honda dream clutch

Clutch, Transmission, Drive Chain, Sprockets
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wolfpack
honda305.com Member
Posts: 13
Joined: Wed Aug 31, 2005 6:32 pm

honda dream clutch

Post by wolfpack » Tue Sep 06, 2005 7:04 pm

Hey, whats up. Well I am working on my dream bike and have found another problem, the clutch will not engage. I checked the cable adjustment and still have same problem. After taking the cover off I found 5 disks and am not sure if they have enough wear left in them. Can anyone tell me how thick they should be on the wear pads and also where I might purchase new disks and friction disks. <br /> wolfpack

Tom W.
honda305.com Member
Posts: 33
Joined: Thu Jul 14, 2005 9:58 am
Location: So. CA

Re: honda dream clutch

Post by Tom W. » Wed Sep 07, 2005 10:44 am

Wolfpack:<br />I don't know anything about these clutches but I've got a Clymer manual!<br /><br />For C72/77 (I assume Dreams?) clutch friction disc, 4.8 to 4.9mm thickness with 4.4mm Min. thickness. Flat within .2mm. There is no mention of quantity.<br /><br />It is interesting that for CB72/77 clutch friction disc thickness is 2.9 to 3.0mm with Min. at 2.5mm. Also flat within .2mm. However, for CB's the book says &quot;One set is 6 sheets&quot;<br /><br />Hope that helps.<br /><br />Tom

kustommusic
honda305.com Member
Posts: 585
Joined: Sat Sep 11, 2004 6:44 pm
Location: Goshen Indiana

Re: honda dream clutch

Post by kustommusic » Wed Sep 07, 2005 4:48 pm

Tom and Wolfpack, Just wanted to say the reference in that manual to cb77-72 clutche discs is for the older models,pre '64 I believe. after that they use the 5 disc composit disc set up like you have in your CA.

FLYHAVEN2001
honda305.com Member
Posts: 76
Joined: Sun Jul 17, 2005 1:40 am

Re: honda dream clutch

Post by FLYHAVEN2001 » Wed Sep 07, 2005 5:55 pm

Do you mean your clutch is slipping? Not sure what your original problem was. Your slotted adjuster on right side cover should be around 1 or 2 o'clock and P14 should be on left side of slot. Should have about 1/8&quot; of play at lever.Also, there should be a ball bearing inside of adjuster on inside where the clutch rod goes into it. May be hard to tell if it is missing if full of grease.

wolfpack
honda305.com Member
Posts: 13
Joined: Wed Aug 31, 2005 6:32 pm

Re: honda dream clutch

Post by wolfpack » Thu Sep 08, 2005 10:29 am

tom and fly,<br /> once again thanks for the support and quick response. The clutch is not slipping, it is stuck. In other words when I put it in gear it instantly engages and takes off, I think I found the problem, the clutch disc were stuck together. However, I have chosen to go ahead and replace the friction disc,s. As far as I know they were the original disc that came with the bike. I will look for that ball bearing, I do not remember seeing it when I took it apart. Hope I did,nt misplace it. I will keep in touch with my progress.<br /> Oh yeah, where can I find a new throttle assembly for the handle bar.? Thanks again Wolfpack

FLYHAVEN2001
honda305.com Member
Posts: 76
Joined: Sun Jul 17, 2005 1:40 am

Re: honda dream clutch

Post by FLYHAVEN2001 » Thu Sep 08, 2005 5:27 pm

Watch ebay for the throttle grip assy.

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