I've been trying to rebuild my clutch (5 disc). Have replaced the friction discs and plates, new cable, etc. Have had it all apart & re-assembled several times but I must not be doing something right (yeah I'm a newbie ... big time). After I go thru the cable adjustment process (lm method) and work the lever it makes a squishing sound from the right crankcase - sounds maybe like oil is being squirted thru a small opening somewhere (?) or maybe that's just the sound of the pushrod moving. I did put some grease there, along with packing ball bearing with grease (too much?).
When the lever is pulled the plates move ~1/16" and the pack expands like it should, but still can't get it to disengage at all. The pack is together as it should be (I think) - A plate, wire, disc, B plate, wire, disc, B, disc, B, disc, B, disc, pressure plate. Or am I missing a B plate? Do I need a B plate between the last friction disc and the pressure plate? Doesn't show it that way on the diagrams I've seen. This is not a cush-drive clutch, just plain 5 disc setup.
Any advice or help with this would be most appreciated, have been messing with this same issue for weeks now
Clutch makes "squishing" sound, won't disengageclutch makes "squishing" sound, won't disengageShe's working now ... many many thanks to LM. All it took was the right adjustment to the cable.
Ya know just because it's up on the center-stand, clutch pulled in, and the wheel's still spinning DOESN'T mean the clutch is not engaging. Once it was good and warmed up I pulled in the lever, kicked it into first, and saw the rear wheel spin I realized I could just reach down and stop the wheel with my hand (clutch still in of course). I guess it's been way too long since I had a bike with a center stand (I've really missed them). Even with the clutch in there's a little forward movement to that wheel. So even tho' it was dark already, and a bit chilly, the lil red '65 took me for a short ride. After gathering dust in a garage for almost 40 years it's about time doncha think? Once I make a few more adjustments (brakes mostly) and tinker a bit here and there we'll have a nice little rider. Thanks to all on this forum for the wealth of information and help I've gotten on this project.
|