honda305 Home honda305 Auctions honda305 Gallery honda305 Forum


honda305.com Forum

Login
□ Search
□ FAQ 
□ 
Vintage Honda Owners,
Restorers, Riders and
Admirers

My 1966 CA160. Recieved as payment for fixing another moto

Want to keep a Restoration Log? Post it here! You can include photos. Suggested format: One Restoration per Thread; then keep adding your updates to the same thread...
Post Reply
Curt_pnw
honda305.com Member
Posts: 2
Joined: Tue Jul 30, 2013 4:35 pm

My 1966 CA160. Recieved as payment for fixing another moto

Post by Curt_pnw » Tue Jul 30, 2013 5:36 pm

Hey guys, i'll be using this thread to keep track of my progress.
The story with this bike is this, I have a good friend who has a large collection of old cars and motorcycles, big money stuff. Anyway, his mom had a Trail 70 she bought brand new, and it's been in their family forever. Someone was riding it and the chain snapped at 45mph, destroyed some of the cases and then the bike sat for a while.

My friend knew I was mechanically inclined so he gave me the trail 70 to fix. I tig welded the broken cases and freshened up the bike. It rode amazing when I was done. They were so happy with it they paid me for the work and gave me a CA160 they had bought a while back to restore but never touched.

This is how it was when I got it.
Image
Image
Image

The paint is really clean under some oxidation, it has 5 thousand something miles, and was kept in a heated warehouse for the last 10 years. It was probably outside for some time before that though because it has some rust on the lower parts of the frame, nothing I can't handle. The engine kicked over easily, and I was happy that I could probably get it started with not too much work. No title, but here in Washington state, you can get a 3-year registration and then petition to get a title for it after a 3 year waiting period. I got a box of parts with the bike including both side covers, a large rear rack, front sprocket cover, and a few other misc parts. My plan for the build is not doing a perfect NOS resto, but it'll be OEM+ styling and i'll keep all the stock stuff for the next owner.

I started on the bike right away trying to get it started. It hadn't ran in at least 15 years. The carb was seized, I took it apart, soaked everything in gasoline, and put it back together. I cleaned out the tank with muriatic acid, cleaned up the stock petcock, and put everything back together with new gas in the tank. I changed the oil in the engine, the old stuff was some of the dirtiest oil i've ever seen. haha I got a new 6v battery for it and figured out the wiring enough to get spark.

At this point, I was ready to start the bike. I had fuel and decent spark. I kicked over the bike a few times and it started right up. Sounded really good too because the stock pipes are all rusted out. Those will be replaced with some reverse megaphones, I'm thinking.

How it looked after waxing the paint and getting it running. Looks good next to my roommate's CB125s.
Image
I rode it around the block. It was a blast. I can't get the clutch to disengage with the hand lever. I think the clutch plates are all stuck together from stilling for so long. Another thing I have to work on next time I have time.

Yesterday, I replaced the bent rear brake linkage with a nos one, as well as the broken rear brake lever with a nos lever. It now has a functional rear brake. Happy about that. I also took off the extremely rusted/swiss cheese pipes. I'll have to find some good pipes to replace them in the future. For now, my neighbors will hate me.

Image

That's all for now. I have a new rear tire coming in the mail, as well as a replacement petcock, because I don't want to deal with the stock one right now (all the rubber inside keeps swelling and not letting fuel through). I also bought emblems for the tank. I'm excited to improve it and ride it for the rest of the summer.

More posts to come soon. Cheers,
-Curt

User avatar
sarals
honda305.com Member
Posts: 1014
Joined: Mon Jun 25, 2012 9:19 pm
Location: Monterey Peninsula, California

Post by sarals » Fri Aug 02, 2013 12:23 pm

Nice, Curt!
1965 CB77 305 Super Hawk
1989 NT650 Hawk GT
1981 Yamaha XJ550 Seca

Lassociety
honda305.com Member
Posts: 20
Joined: Mon Apr 29, 2013 10:26 pm
Location: Aurora, CO

Post by Lassociety » Tue Aug 06, 2013 7:48 pm

Wow, Awesome!

I have 2 CA95s, and I have some parts if you find yourself needing something, maybe I have it. I have one Red one and one White one. Your bike looks really nice.

I suspect the clutch wont dis-engage from an adjustment that is made on the left side case near where the clutch cable goes in. One of the ones I bought was hopelessly mis-adjusted, and it only took a minute to get it working as it is supposed to.

Both of mine have been a bit more work than I thought they needed the more I dug into them. For starters, the left rod oil passage path was an afterthought, as I guess the CB92 had no center bearing, so there was only one rod journal that both connecting rods were on. They were pressure lubricated from the crank end. Then with the CA95 they added a center bearing, so the oil passage for the center bearing and left rod is drilled up and around, leaving one rod almost un-lubricated since it relies on what "drips" out of the center bearing. (at least its not pressure lubricated) and the left crank end bearing IS drip lubricated. Granted these are roller-bearings but still....

One crank had an obstruction in the oil passage leaving the left side rod bearing almost completely clogged. The other things were the valve seats and valves on both of my bikes, despite decent compression readings were shot by aircraft standards, (pitting evident via 10x magnification) so I had to cut the seats and get new valves for my own peace of mind. I also ended up going with new pistons and getting the cylinders bored, because after I re-assembled one it smoked pretty bad, again despite good compression readings. (leakdown and pump-up readings) According to some very trusted books I have, leakdown tests (at TDC) and oil consumption are not always related.

So anyway, I have really enjoyed my CA95s and I have a CB77 I have been intent on starting on, but I'm so distracted by the CA95s, (and they are taking so long) I think I wont get to my CB77 before September.

Mike

Curt_pnw
honda305.com Member
Posts: 2
Joined: Tue Jul 30, 2013 4:35 pm

Post by Curt_pnw » Wed Aug 07, 2013 6:08 pm

Thanks Mike! I'll look into the adjustment before tearing into the clutch assembly itself.

One question I have is how to identify this bike. It seems like there are so many variations of the Dream/baby dream/benly/etc I know I can find parts for my bike by searching CA160, but is it usually called anything else?

I'll have more pictures to update this thread tonight. Some parts came in the mail earlier this week and I finally have time to work on it!

Post Reply




 

CB-77 | CYP-77 | Road Test | Riding Log | Literature | Zen | Marketplace | VJ Survey | Links | Home