Finally getting back to working on my CA77 project and I find a bolt broke off in the clutch center and of course a spring is missing as well. I order a spring and a bolt from my local Honda dealer before I completely disassembled the clutch (a mistake, I know).
Per the 1968 CA77 parts book I order:
22401-266-000 Clutch Spring
92101-06016 Clutch center bolt
The bolt comes in as a 92101-06016-0A and the spring is now a 22401-425-000.
I then pull out the clutch and remove the springs, plates etc. Finally get the broken bolt out too. Then I realize the remaining 3 bolts coming out of the center are about 10mm longer than the 16mm bolt I ordered per the parts book. Not a big deal I can pick up a longer bolt anywhere.
But then I notice the springs are longer than the one I ordered as well. The new one is ~34mm long and the old ones are ~36 mm long.
Unlike the bolt length, this does bother me. Do I order 3 more like the one shorter new one and use the shorter ones or do I need another that matches the longer length older 3 in the clutch? If I need to match the longer length, where do I get one?
After going back and double-checking myself in the parts book I now notice that it is not exactly clear on these springs as it calls for:
Qty of 4 of 22401-266-000 "Spring, clutch" on C77E serial A10001 .......
And then it also calls for:
Qty of 3 of 22411-266-000 "Spring, clutch free" on C77E serial A10001 …….. CA77E 211570
Any advise?
Clutch Center Springs and Bolts
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- honda305.com Member
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- Location: KERRVILLE, TEXAS
Re: Clutch Center Springs and Bolts
From the first to the last year of issue of these bikes HONDA made MANY CHANGES to ALL THE PARTS OF THE CLUTCH. At least 4 outers and 5 inters and 2 pressure plates along with 4 springs and 3 steel disc and 5 friction disc. NOW WHAT WAS YOUR QUESTION? MATCH THE SPRINGS AND BOLTS FOR SURE. ............lm
Dogsbd wrote:Finally getting back to working on my CA77 project and I find a bolt broke off in the clutch center and of course a spring is missing as well. I order a spring and a bolt from my local Honda dealer before I completely disassembled the clutch (a mistake, I know).
Per the 1968 CA77 parts book I order:
22401-266-000 Clutch Spring
92101-06016 Clutch center bolt
The bolt comes in as a 92101-06016-0A and the spring is now a 22401-425-000.
I then pull out the clutch and remove the springs, plates etc. Finally get the broken bolt out too. Then I realize the remaining 3 bolts coming out of the center are about 10mm longer than the 16mm bolt I ordered per the parts book. Not a big deal I can pick up a longer bolt anywhere.
But then I notice the springs are longer than the one I ordered as well. The new one is ~34mm long and the old ones are ~36 mm long.
Unlike the bolt length, this does bother me. Do I order 3 more like the one shorter new one and use the shorter ones or do I need another that matches the longer length older 3 in the clutch? If I need to match the longer length, where do I get one?
After going back and double-checking myself in the parts book I now notice that it is not exactly clear on these springs as it calls for:
Qty of 4 of 22401-266-000 "Spring, clutch" on C77E serial A10001 .......
And then it also calls for:
Qty of 3 of 22411-266-000 "Spring, clutch free" on C77E serial A10001 …….. CA77E 211570
Any advise?
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- honda305.com Member
- Posts: 360
- Joined: Sat May 20, 2006 11:53 pm
- Location: Upstate South Carolina
- Contact:
Re: Clutch Center Springs and Bolts
So I take it that 34mm or 36mm length springs doesn't matter so long as they're all the same.LOUD MOUSE wrote:NOW WHAT WAS YOUR QUESTION? MATCH THE SPRINGS AND BOLTS FOR SURE. ............lm