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2nd gear sketchy

Clutch, Transmission, Drive Chain, Sprockets
LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Re: more pics

Post by LOUD MOUSE » Mon Mar 22, 2010 10:54 pm

As I can see the drum and forks are OK.
The gear with the warn dogs is one which is moved when the gears are "X'ed" and I'll need to check if the change in direction will allow this gear to be usable.
I'll need to check this in the shop later this week. ......................lm

redblk63 wrote:here are some pics of the forks and drum. The rollers that go into the drum look OK to me, but I am a novice at transmissions. Anyone see something bad here?

redblk63
honda305.com Member
Posts: 104
Joined: Mon Oct 15, 2007 5:16 pm
Location: pasadena, california

Victory!

Post by redblk63 » Mon May 17, 2010 3:44 pm

OK, I found a NOS 2nd gear, did the 2x3 gear Xing, and as of Sunday AM she shifts and stays in gear! The main problem was the rounded dog edges. Beautiful new gear is in its position as 3rd gear on the countershaft. By the way, I am another who greatly prefers the more even spacing of the Xed gears. The stock arrangement seems like a racing setup, where you want 3 and 4 very close, and are willing to have a big jump fro 1 to 2, but that doesn't work for my relaxed style.

I was a little worried because the dogs barely engage in 2nd gear, looks like the shift fork needs to be bent to the right, but it appears straight, and the local Honda shop says the oversize cotters used to adjust the "fixed" gear positions are NLA, so I buttoned it up and it seems fine. At least the parts guy took me to the back room to show me his CB 77 that he is restoring.

Thanks again to all for your excellent advice and guidance.

Larry - Pasadena

Loudo
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Posts: 175
Joined: Sun Dec 07, 2008 9:57 pm
Location: Seattle, Washington

Good deal

Post by Loudo » Mon May 17, 2010 6:52 pm

Larry, I'm glad your repairs are doing the trick.

If you're still interested in the offset cotters, Ohio Cycle still had them a few months ago.

Neil

redblk63
honda305.com Member
Posts: 104
Joined: Mon Oct 15, 2007 5:16 pm
Location: pasadena, california

Post by redblk63 » Tue May 18, 2010 5:39 pm

Thank you Neil. Of course, last Saturday I was in such a sweat to button it up and get riding I did not want to wait.

If it starts to slip again, I'll know where to go to though.

Thanks again,
Larry

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Tue May 18, 2010 5:56 pm

I have the cotters here. .........lm


redblk63 wrote:Thank you Neil. Of course, last Saturday I was in such a sweat to button it up and get riding I did not want to wait.

If it starts to slip again, I'll know where to go to though.

Thanks again,
Larry

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