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clutch cable too short for low bars

maia
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Joined: Sat Aug 29, 2009 8:29 pm
Location: Courtenay,vancouver Island B.C. Canada

clutch cable too short for low bars

Post by maia » Sun May 23, 2010 8:11 pm

I've got a new clutch cable (classic honda restorations) that looks great and is made for low bars but looks to me to be about 6" too short. I've tried every which way of routing it but it tightens right up when I try to turn the bars left. 29" sheath lenght, 34.5" overal. I've got the low (flat) bars from the same company, anyone else run into this problem? I've put a few clutch cables on in my life but this one is making a fool out of me! Help!

Goodysnap
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Location: Lansing , Michigan

Post by Goodysnap » Sun May 23, 2010 9:17 pm

Yeah I had similar issues. I just run out and measured mine( as near as I can with it on the bike)and it's the same length as what you have. I got my cable from Retro and the bars from Tim. It seems too short when you first install it, but get the routing right and it will work fine. I've had no issues. Did you cut the bars down? That would make the difference.
64' CB77
65' CB160

Gunner_CAF
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Posts: 316
Joined: Sun Oct 12, 2008 5:28 pm
Location: Wisconsin, USA

Re: clutch cable too short for low bars

Post by Gunner_CAF » Mon May 24, 2010 1:19 am

maia wrote:I've got a new clutch cable (classic honda restorations) that looks great and is made for low bars but looks to me to be about 6" too short. I've tried every which way of routing it but it tightens right up when I try to turn the bars left. 29" sheath lenght, 34.5" overal. I've got the low (flat) bars from the same company, anyone else run into this problem? I've put a few clutch cables on in my life but this one is making a fool out of me! Help!
Maia,

I had the same problem, I moved the levers in maybe a quarter inch + and it solved the problem with the clutch. I found a picture, see the space between the levers and grips/switch mounts.

Gunner
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Kirk
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Location: Portland Oregon

Post by Kirk » Mon May 24, 2010 2:46 pm

Hey Gunner,

Is that your helmet lock on the mirror, I thought I was the only one who did that:)

Thanks,
Kirk
2-1966 CB77 Projects
1965 CB77 Partsbike
1967 scrambler pile of parts
1972 Cb350

e3steve
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Location: Mallorca, Spain & Warsash, UK

Re: clutch cable too short for low bars

Post by e3steve » Mon May 24, 2010 3:37 pm

maia wrote:I've got a new clutch cable (classic honda restorations) that looks great and is made for low bars but looks to me to be about 6" too short. I've tried every which way of routing it but it tightens right up when I try to turn the bars left. 29" sheath lenght, 34.5" overal. I've got the low (flat) bars from the same company, anyone else run into this problem? I've put a few clutch cables on in my life but this one is making a fool out of me! Help!
Correct routing takes the cable close to the r/h carb, beneath the tank (ahead of the balance pipe spigot), exiting under the front tank mount and crossing ahead of the front brake cable.

I have an OEM cable off the bike; I'll measure it tomorrow.

maia
honda305.com Member
Posts: 132
Joined: Sat Aug 29, 2009 8:29 pm
Location: Courtenay,vancouver Island B.C. Canada

Post by maia » Mon May 24, 2010 6:17 pm

Thanks guys, my bars are 24" across and look the same as Gunner's but I'll try moving the levers in a bit, they are tight up against the grips at the moment and will pay attention to the routing, thanks again

Gunner_CAF
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Posts: 316
Joined: Sun Oct 12, 2008 5:28 pm
Location: Wisconsin, USA

Post by Gunner_CAF » Mon May 24, 2010 11:12 pm

Kirk wrote:Hey Gunner,

Is that your helmet lock on the mirror, I thought I was the only one who did that:)

Thanks,
Kirk
You got it, helmet lock. Great minds think alike :)

Gunner

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