honda305 Home honda305 Auctions honda305 Gallery honda305 Forum


honda305.com Forum

Login
□ Search
□ FAQ 
□ 
Vintage Honda Owners,
Restorers, Riders and
Admirers

Clutch problems - tried everything (I know of)

Clutch, Transmission, Drive Chain, Sprockets
Jlovvorn
honda305.com Member
Posts: 477
Joined: Tue Dec 27, 2011 11:10 am
Location: Washington DC

Post by Jlovvorn » Thu Jan 12, 2012 7:32 pm

The large screw?

I turned it to line up with the mark, as per the clutch adjust directions (assuming I got them right).

Once on the bike, the screw only rotates from 12 to 4, with the mark being about halfway.

Is that the proper travel?

Something tells me something was put in wrong with that screw or the barrel on the inside.

It's the only thing left, unless the PO put in one too many clutch plates or something.

Again, many thanks.

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Thu Jan 12, 2012 8:01 pm

Turn the adjuster clockwise until it stops.
Turn back apx. 1/8 inch.
Tighten the bolt and ya should/may have a clutch. .....lm


Jlovvorn wrote:The large screw?

I turned it to line up with the mark, as per the clutch adjust directions (assuming I got them right).

Once on the bike, the screw only rotates from 12 to 4, with the mark being about halfway.

Is that the proper travel?

Something tells me something was put in wrong with that screw or the barrel on the inside.

It's the only thing left, unless the PO put in one too many clutch plates or something.

Again, many thanks.

Jlovvorn
honda305.com Member
Posts: 477
Joined: Tue Dec 27, 2011 11:10 am
Location: Washington DC

Post by Jlovvorn » Thu Jan 12, 2012 8:05 pm

Thanks. That's the procedure on my 160. Got bad advice off this forum.

We do adjust over.

LOUD MOUSE
honda305.com Member
Posts: 7817
Joined: Mon Aug 15, 2005 8:23 am
Location: KERRVILLE, TEXAS

Post by LOUD MOUSE » Thu Jan 12, 2012 8:08 pm

I neglected to say to use the cable adjusters to have lever at 1/4 inch to start the pull on the cable. .....lm

Jlovvorn wrote:Thanks. That's the procedure on my 160. Got bad advice off this forum.

We do adjust over.

Jlovvorn
honda305.com Member
Posts: 477
Joined: Tue Dec 27, 2011 11:10 am
Location: Washington DC

Post by Jlovvorn » Thu Jan 12, 2012 8:20 pm

No joy. Still have half a clutch.

Can barely shift and bike wants to stall in gear with clutch pulled.

Only three things left:

Push rod is the wrong size

Something wrong in the basket (too many plates?)

Witchcraft

Jlovvorn
honda305.com Member
Posts: 477
Joined: Tue Dec 27, 2011 11:10 am
Location: Washington DC

Post by Jlovvorn » Fri Jan 13, 2012 7:28 pm

Gentlemen, we have a clutch....

Just got back from first test drive.

Only took hours of free tech support on the phone from LM.

Full report to follow, but short answer is "wrong number and thickness of plates in the basket."

Now, I need to deal with the two stripped left cover bolts that are leaking oil everywhere.....
Attachments
Cb77 after first test ride.JPG

Post Reply




 

CB-77 | CYP-77 | Road Test | Riding Log | Literature | Zen | Marketplace | VJ Survey | Links | Home